Choosing the Right Fabric for Your Team Uniforms: A Simple Guide

27 November, 2025 by Hayley Coulson

Picking the right fabric for your team uniforms can feel confusing, especially when you’re thinking about comfort, durability, colour fastness, and what will actually survive the day-to-day demands of your team. If you’ve ever had polos fade too quickly, feel too thick, or turn uncomfortable in warmer states… you’re not alone!



Here’s a quick and easy guide to help you choose the right uniform material based on what your team truly needs.



100% Cotton Uniforms ; Best for comfort, breathability, natural feel



If your team works in warm environments or is always on the move, 100% cotton is a great option. It’s soft, breathable, and perfect for staff who prefer a natural feel on the skin.



Pros:





  • Super breathable - great for hot climates




  • Comfortable and soft all day




  • Looks premium





Cons:





  • Can fade faster than blends




  • May shrink if not cared for correctly




  • Not the best for heavy-duty use





Tip: Ideal for office uniforms, hospitality, casual workwear, and warmer states where lightweight comfort matters most.



100% Polyester Uniforms ; Best for durability, moisture-wicking, long-lasting colour



Polyester is the workhorse of the uniform world, strong, consistent, and great for workplaces that need something tough and reliable.



Pros:





  • Holds colour extremely well (no fading!)




  • Quick-drying and sweat-wicking




  • Durable and long-lasting




  • Ideal for screen printing, sublimation, and embroidery





Cons:





  • Can feel warm or “thick” in hot climates




  • Not as breathable as cotton




  • Some people don’t like the synthetic feel





Tip: Perfect for manufacturing, trades, gym uniforms, corporate promotions, and teams who need uniforms that won’t lose colour easily.



Cotton–Poly Blend (50/50 or 65/35) ; Best for the perfect balance between comfort & durability



If you want something that feels comfortable like cotton but performs like polyester, blended fabrics are your best friend.



Pros:





  • More breathable than full polyester




  • More durable and colour-stable than full cotton




  • Holds shape well




  • Great for active teams and everyday wear





Cons:





  • Not as soft as pure cotton




  • Not as fade-resistant as pure polyester





Tip: This is the most popular choice for polo shirts, teamwear, hospitality uniforms, and general branded apparel, especially for teams who want comfort and long life.



So which material should you choose? 




  • Cool & breathable → Go with 100% Cotton

  • Long-lasting colour & durability → Choose 100% Polyester

  • Balanced comfort + performance → Pick a Cotton–Poly Blend



There’s no one-size-fits-all answer, it depends on your team's daily environment, climate, and how often they wear and wash their uniforms.



We help businesses pick the right materials based on comfort, climate, durability, and branding needs, so you get uniforms your team will actually love wearing.



Let’s bring your branding to life, the right way!

Fully Promoted Moonee Valley
178 Mt Alexander Road
Travancore Victoria 3032


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